Description
The automated complex represents a fully closed-loop fruit jelly production line with molding (casting) into forms, cooling, demolding, and sugar coating. Form return and movement are carried out using pneumatic components. A bucket elevator transports sugar from the tumbler to the coating unit. The system includes 150 stainless steel-framed silicone molds, ensuring a continuous production cycle.
Production Capacity Calculation (kg/h):
P = (3600 / T) × K × M
Where:
- T – time for casting and moving one mold (in seconds)
- K – number of items per mold
- M – weight of one item (in kg)
Example 1 (3×8 mold layout, 12 g per piece):
T = 8 sec; K = 24; M = 0.012 kg
P = (3600 / 8) × 24 × 0.012 = 130 kg/h
Example 2 (4×8 mold layout, 10 g per piece):
T = 8 sec; K = 32; M = 0.01 kg
P = (3600 / 8) × 32 × 0.01 = 144 kg/h
Line Components:
- MCM-2 Jelly Depositing Machine
- Cooling Section
- Cooling Section
- Cooling Section
- Cooling Section
- Cooling Section with Transverse Transfer
- Cross Conveyor
- Longitudinal Conveyor
- Cross Conveyor
- Demolding Unit
- Sugar Coating Unit
- Sugar Tumbler
- Bucket Elevator (for sugar return to coating unit)
Advantages:
System and Method for Demolding Jelly Products
- Camozzi (Italy) pneumatic units
- Tramec and Transtecno (Italy) gear motors
- Mitsubishi (Japan) and Delta (Taiwan) frequency converters
- Delta (Taiwan) PLC with Kinco (China) touchscreen HMI
- Linear guides and flanged carriages by H.S.A.C. and HIWIN (Taiwan)
- Control elements by EMAS (Turkey)
- All components in contact with food products are made from food-grade materials
Key Features:
- Fully automated system requiring minimal manual labor. The operator monitors system performance and oversees jelly mass and sugar refills.
- Requires a compressed air supply with a minimum inlet capacity of 1,100 L/min
- Operation must be carried out by qualified personnel trained in handling food processing equipment.
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