Nut cookie filling machine NutFiller (JetNut 744)
Our confectionery equipment production is located in Varna, Republic of Bulgaria. All our equipment has received declarations of conformity of our equipment to the requirements of the European Union.
The NutFiller device is made in the form of a line that stage-by-stage, as delicately as possible, with high precision and accurately carries out the process of assembling the finished Nut.
The order of operation of the device is as follows:
Operators manually place Nut Shells* on the conveyor
A step-by-step conveyor moves transport carts filled with Shells from one section of the line to another.
- The first section is the section for grading and preliminary visual control. Here the operator checks the integrity and correctness of the geometry of the Shells sent for alignment. If necessary, it rejects the damaged ones and replaces them with whole Shells. The parking time of the transport cart on the site (with 24 shells on board) is 14-16 seconds. Corresponds to the setting of the JetNut 744 furnace with which the NutFiller is synchronized.
- The second section is the section for aligning blanks before gluing. In this area, the shells on the transport trolley are aligned relative to each other using a special mechanism. Proper alignment is a guarantee of geometrically correct and accurate gluing of the Nut. The alignment time is the same – 14-16 seconds.
- The third section is the section for the final visual inspection of the Shells immediately before filling and gluing. The parking time of the cart with 24 Shells is 14-16 sec.
- The fourth section is the filling and gluing section. With the help of a special technology, two Shells are almost completely closed and the almost closed Nut is filled with a filling. This solution prevents the filling out from splashing out and prevents the filling nozzles from getting dirty.
- The fifth section is the section for impregnation and aging of the closed and stuffed Nut from the bottom side. In this area, the nut is impregnated and glued along the bottom line of the joint. The time spent on this site is from 2 to 3 minutes.
- The sixth section is the section for impregnation and holding of the upper line of the nut joint. On the approach to this section, the transport trolley with already closed 12 Nuts turns over. Thus, allowing the back (top) line of the Nut joint to be impregnated. The holding time of the Nut in this area is 3 – 3.5 minutes.
- The seventh section is the section for unloading the finished Nut. At this point, the transport trolley opens and the finished, securely fastened Nut falls onto the unloading hill, thus entering the receiving container.
The main feature of the NutFiller device is the ability to produce delicate, accurate assembly of the Nut without displacement of the Shells relative to each other, without splashes of the filling and associated contamination of mechanisms and products in contact with the Nut.
Main technical characteristics of NutFiller
| Installation control system | OMRON |
| Productivity (maximum) Nuts per hour | 3080 pcs. |
| Voltage (Volt) | 380 |
| Installed power (kW) | 3 |
| Energy consumption “on the go” no more (kW) | 1.5 |
| Overall dimensions (L mm x W mm x H mm) | 4860х750х1200 |
| Installation weight (t) | 900 |
| Continuous working time | Not limited |
| Hopper volume for filling (liters) | 5 |
| Service staff (pers.) | 1 operator + 2-3 packers |
| Minimum dimensions of the platform for the operation of the furnace (L mm x W mm) | 6000×2400 |
| Compressed air consumption (4MPa), no more | 5 liters per minute |
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NutFiller
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